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Pipes in u-pvc for wells

GTS pipe pipes are suitable for the construction of water wells, in particular for small and medium sized wells intended for pumping drinking water.
They are made of non-plasticised polyvinylchloride (U-PVC) with specific additives to ensure a high resistance to collapse and traction. The PVC compounds are regularly tested by third-party organisation to ensure their use for prolonged contact with drinking water, in accordance with Ministerial Decree 174-2004 and Reg. EU N.10-2011

The junctions of the elements are made by trapezoidal M/F threading or Gas in diameters up to 4″ (Ø114). The M/F couplings can be obtained directly in the pipe wall to obtain a smooth junction without external encumbrances, or with the female threading obtained in the end with a glass (larger dimension).

U-PVC mechanical features:
Density: 1.45 ÷ 1.65 g/cm³
Yield strength: 48 Mpa
Elastic module: 3000 Mpa
Hardness: 80 ÷ 84 shore D
Softening temperature – Vicat: 78 °C ÷ 84 °C

Ø ext (mm)Ø ext (inch)seriesØ int (mm)thickness (mm)Ø ext. glass (mm)weight Kg/mcollapse resistance (bar)
602"-51,64,2651,117,4
752" 1/2-66,04,5811,510,7
893"-79,05,0952,08,7
1144"-103,45,31202,74,9
125-115,05,01302,83,1
12512.5113,06,01313,45,4
12520106,69,21385,020,4
14010129,25,41463,42,7
14012.5126,66,71494,25,3
14020119,410,31556,320,4
16010147,66,21684,52,8
16012.5144,67,71705,55,4
16020136,411,81788,220,6
170-154,87,61805,84,3
18010166,26,91885,62,7
18012.5162,88,61916,95,3
18020153,413,320110,420,7
20010184,67,72107,02,7
20012.5180,89,62148,65,4
20020170,614,722412,820,3
22510207,88,62368,82,7
22512.5203,410,824010,95,4
22520191,816,625216,320,6
25010230,89,626410,92,7
25012.5226,211,926813,45,2
25020213,218,428020,120,4
28010258,610,729813,62,7
28012.5253,213,430216,85,3
280-248,016,030919,99,2
31510290,812,133017,32,7
31512.5285,015,033521,25,2
330-301,014,535321,64,1
330-292,019,036227,89,4
400-376,611,741521,41,2
40010369,415,342227,72,7
40012.5361,819,143034,35,3
45010415,617,247535,12,7
45012.5407,021,548343,45,3
50010461,819,152843,32,6
630-591,819,166055,01,3

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Benefits

High corrosion resistance
High durability
Adaptability to the granulometric curve

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Spiro screen – Continuous spiral filters

VISIT THE SITE DEDICATED TO SPIRAL FILTERS

Spiroscreen is the range of continuous spiral filters entirely produced by GTS from DN100 to DN600.

The filters are constructed by continuously winding a triangular section profile on round profiled lines, each intersection between the triangular and round profile is resistance welded (RW).

The spiral filters have a wide passage surface that allows for high flow rates to be achieved while keeping the water speed very low.

This allows for optimum development of the well:
• Minimum hydraulic resistance
• Reduction of fouling formations
• Less input of impurities (sand) that can damage the pump over time
• Removal of fast and complete perforation fluids.

The construction is made of stainless steel, a first choice material to withstand stress during installation or when subject to pressures and corrosion.

Sizes and specifications

  • from DN 100 to DN600 – from DN100 to DN600
  • 3 levels of resistance to collapse pressure
  • Configurable slot according to the granulometric curve
  • Stainless steels in AISI 304 1.4301 or AISI 316 1.4404 quality
  • Junctions:
    -To be welded
    -Threaded M/F (trapezoidal metric or API type)

Permeabilità

Diameter (mm)Profile seriesSlot 0,3Slot 0,5Slot 0,7Slot 1Slot 1,5Slot 2
1142501,151,792,353,074,034,78
1143000,981,532,032,693,584,30
1392501,402,182,873,744,915,82
1393001,191,872,483,284,375,24
1393501,031,642,182,913,934,76
1682501,702,643,464,525,947,04
1683001,442,263,003,965,286,33
1683501,251,982,643,524,755,76
2192502,213,444,525,907,749,17
2193001,882,953,905,166,888,26
2193501,632,583,444,596,197,51
2194001,442,293,074,135,636,88
2443002,093,294,355,757,679,20
2443501,822,873,835,116,908,36
2444001,602,563,434,606,277,67
2733002,343,684,876,438,5810,29
2733502,033,224,295,727,729,36
2734001,802,863,835,157,028,58
2734501,612,573,464,686,437,92
3233002,774,355,767,6110,1512,18
3233502,403,815,076,769,1311,07
3234002,123,384,536,098,3010,15
3234501,903,044,105,537,619,37
3553502,644,185,587,4410,0412,17
3554002,333,724,986,699,1211,15
3554502,093,354,506,088,3610,29
4063503,024,786,388,5011,4813,91
4064002,674,255,707,6510,4412,75
4064502,393,835,156,969,5711,77
5084003,345,327,139,5813,0615,96
5084502,994,796,458,7111,9714,73
6094004,006,388,5511,4815,6519,13
6094503,595,747,7310,4414,3517,66
1142501,151,792,353,074,034,78

Open Area

250300350400450Profile series
2,5 x 2,383 x 3,653,5 x 54 x 7,254,5 x 9,25L x H [mm]
Slot (mm) 0,310,70%9,10%7,90%7,00%6,30%Open Area %
Slot (mm) 0,516,70%14,30%12,50%11,10%10,00%Open Area %
Slot (mm) 0,721,90%18,90%16,70%14,90%13,50%Open Area %
Slot (mm) 128,60%25,00%22,20%20,00%18,20%Open Area %
Slot (mm) 1,537,50%33,30%30,00%27,30%25,00%Open Area %
Slot (mm) 244,40%40,00%36,40%33,30%30,80%Open Area %

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Stainless steel spiral filters

SPIROSCREEN from DN100 to DN600.

Bar Junction

Benefits

  • HIGH FILTRATION EFFICIENCY
  • HIGH YIELD

TO LEARN MORE ABOUT THE PRODUCT, VISIT OUR DEDICATED WEBSITE

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Delivery columns for submersible steel pumps

– Carbon steel S235 – S275
– Hot-dip galvanized steel S195T
– Stainless steel EN 1.4301 AISI 304 – EN 1.4401 AISI 316

Standard delivery columns are produced with commercial pipes welded in compliance with the EN10217-7 standard; in the case of special applications, EN 10255 or ANSI B36.19 seamless (SS) pipes can be used.
The junctions are welded using MIG and TIG processes in double mode (internal and external) according to the WPQR process qualifications, performed by qualified operators and certified by TUV Italia.
The bars are supplied in standard lengths of 3 or 6 metres.

M/M threaded junctions

Supply columns with Gas M/M threaded junction with reinforced sleeve (olive)

DNØ ext. Pipe (mm)Ø ext. sleeve (mm)Traction Resistance (ton)
4048,055-
5060,36713,0
6576,08213,0
8088,99513,0
100114,312218,0

Flanged junctions

Commercial flanges UNI EN 1092-1

Delivery columns with flanged junctions are supplied with NBR/paper seals and appropriate 8.8, A2 and A4 nuts and bolts.

Pits can be made for the standard flanges in line with specific requirements to facilitate the passage of the pump power supply cable and guiding pipes for probes.

DNØ ext. Pipe (mm)Ø ext. Flange (mm)Traction resistance (ton)
4048,0140-
5060,315027,2
6576,016527,2
8088,918527,2
100114,320036,0
125139,722036,0
150168,325045,0
200219,131572,0

Rapid ZSM junctions

– High speed installation
– Reduced external dimensions
– Excellent hydraulic seal

The ZSM junction connection is made by inserting two AISI 316 stainless steel springs which block the axial sliding between male and female, while a laterally applied pin ensures anti-rotation.
The hydraulic seal is guaranteed by two EPDM o-rings suitable for contact with drinking water

DN*Ø ext. Pipe (mm)Ø ext. Joint (mm)Joint weight (kg)Joint length (mm)Traction Res. (ton)
5060,3852,311021,8
6576,01063,311026
8088,91183,512029
100114,31404,512031
125139,71706,014032

* sizes larger than DN125 available on request

** in the absence of internal pressure

The MIG and TIG process is used to assemble the ZSM joints internally and externally at the end of the pipes with double welds

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Benefits

– High resistance
– Installation speed
– Conforms with the Ministerial Decree 174/2004 drinking water

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Delivery columns for submersible PVC-O pumps

Raw material and production process

PVC-O (Orientated Polyvinylchloride)
The delivery columns are made of non-plasticised PVC-U polyvinylchloride obtained using pure, un-regenerated selected resins and without the addition of plasticisers and lubricants.

The pipes are extruded with an external diameter of around half, and with double the desired final thickness; they are subsequently heated up to the glass transition temperature and calibrated, controlling their expansion until the required dimensions have been achieved; at this phase the molecular realignment of the PVC-U occurs, becoming PVC-O.

This process imposes a well-defined arrangement on molecular chains, orientated in a circumferential and longitudinal direction, forming the structure of the laminar pipe wall, that is, a stratification of numerous “networks” formed by the bonds of the overlying molecules. This way, the mechanical aspects of the pipes increase considerably and the increase is about 60% higher than the non-orientated PVC pipes.

The pipes made of PVC-O have all the advantages of normal rigid PVC but also acquire unique mechanical characteristics that allow them to compete, in numerous applications, with normal galvanised steel pipes. Indeed, the molecular orientation produces a noticeable increase in pipe elasticity with increased resistance to shocks, a lower crack propagation capacity and greater resistance to water hammering.

This treatment also brings with it financial benefits; the pipe with the same diameter and pressure class (PN) is thinner, therefore allowing a greater flow of water and it is also lighter, resulting in reduced costs in lifting equipment and simplicity of application even in the case of larger diameters. Lastly, this process also produces a lower energy consumption compared to the production of galvanized steel pipes, thus making it a more ecological material than normal PVC-U pipes.

The pipes are laid using square type threaded M/F junctions and the hydraulic seal is secured by a front gasket, pre-installed in the female junction.

The conical shape of the seal means torsional vibrations of the submerged pump can be absorbed, which could cause the column to unscrew.

In order to make maintenance easier, the male threaded end has an O-ring to protect the assembled junction from the intrusion of impurities (algae or bacteria proliferation) that typically settles on the pipes submerged in the wells causing the threads to become blocked.

The ends of the pipes have an increased wall which means the male thread can be obtained without altering the resistance to pressure and traction.

Junctions of the delivery column to the pump and to the wellhead are made using micro-cast AISI 304 stainless steel adapters.

Ø external1" 1/4 42 mm1" 1/2 48 mm2" 60 mm2" 1/2 75 mm3" 88 mm4" 113 mm5" 140 mm
Ø internal32,036,047,061,075,096118,0
End thickness (mm)5,06,06,57,06,58,510,5
Bar thickness (mm)4,04,94,95,44,56,47,8
Ø junction (mm)616885102114136170
Bar weight (Kg)2,03,03,95,45,510,716,2
Working pressure (Bar)21262116121616
Maximum depth (m)245305213150110106150
Recommended junction load (Kg)1100170021003200400058006000

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Benefits

DURABILITY OF PVC is not subject to corrosion or electrolysis from salt water.
HIGH RESISTANCE Molecular orientation ensures a 60% increase 60% compared to a normal PVC pipe.
SAVING ON LAYING COSTS Quick and light system to manoeuvre and install.
HIGH YIELD Reduced loss of load, -30% compared to galvanized steel pipes
It does not require the use of gaskets and/or screws for assembly

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Through-slot filters

Made from punched sheet metal layers, they are suitable in cases where high flow rates are required, such as for groundwater lowering and geothermal wells.
In drainage techniques, the through-slot filters can be coated with geotextile (TNT).

A x B (mm)X-Y (mm)
3 x 4060 -15
4 x 4060 -15
5 x 4060 -15
6 x 4060 -20
8 x 4060 -20
10 x 4060 -20

Spessore parete

S-Th (mm)3×404×405×406×408×4010×40
3,0oooooo
4,0*ooooo
5,0ooooo
6,0*oooo
8,0*oo
10,0**

* carbon steel only – Black steel only

Open Area

Asola - Ob.Hole3×404×405×406×408×4010×40
%13,3317,7822,222026,6733,33

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Giunzione delle barre

Applications

Systems from DN 100 to DN 1200 indicated for the reception of drinking water, environmental reclamation, drainage, groundwater lowering and geothermal wells.

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Casing pipes

Weldings

The stainless steel pipes and filters are manufactured with longitudinal weldings made in full penetration with the PLASMA (PAW) process, while the circular weldings are produced with an automatic MIG process with a minimum penetration of 90% of the thickness.
The welding procedures indicated have been drawn up and tested to minimize the deterioration of the alloy steels to avoid the formation of intergranular corrosion phenomena and keep the mechanical characteristics of the base material as unaltered as possible.
All welding processes, carbon steel and stainless steel, are done in compliance with the Welding Procedure Qualification Record  WPQR performed by qualified personnel and certified by TUV Italia.
UNI EN ISO 14732:2013 UNI EN ISO 9606:2013

Junction of the bars

Basic material:

Carbon steel
UNI EN 10025-2:
S235
S275

Stainless steel UNI EN 10088-1:
EN 1.4016 AISI430 (ferritico)
EN 1.4301 AISI304
EN 1.4307 AISI304 L
EN 1.4401 AISI316
EN 1.4404 AISI316L
EN 1.4571 AISI316Ti

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Applications

  • Commercial in standard diameters and thicknesses according to EN 10224
  • Products obtained from calendered sheet metal in thicknesses ranging from 3mm to 12mm.
GTSCasing pipes
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Bridge Filters

Achieved by punching sheet metal layers, the bridge filters have a particular geometry of the light shining through that ensures unaltered resistance is maintained on collapse.

TYPE B

Punch: 33mmx8mm

x=60mm y=16mm

Diameter: 114-812

Thickness: 3.0-8.00mm

slot (mm)open area (%)
0,53,30
0,74,6
1,06,6
1,59,9
2,013,20
2,516,5
3,019,8

TYPE A2

Punch: 33mmx8mm

x=60mm y=20mm

Diameter: :273-812

Thickness: 3,0-5,00mm

slot (mm)open area (%)
0,52,60
0,73,7
1,05,2
1,57,9
2,010,50
2,513,20
3,015,80

TYPE A3

Punch: 33mmx8mm

x=60mm y=22mm

Diameter:812-1200

Thickness: 6,0-8,00mm

slot (mm)open area (%)
0,52,40
0,73,30
1,04,80
1,57,20
2,09,60
2,512,00
3,014,40

TYPE A4

Punch: 33mmx8mm

x=70mm y=25mm

Diameter:812-1200

Thickness: 10,0-12,0*mm

*only carbon steel

slot (mm)open area (%)
1,02,80
1,54,20
2,05,60
2,57,00
3,08,40

DIN 4922-1

Punch: 33mmx8mm

x=55mm y=14mm

Diameter:114-812

Thickness: max 5,00mm

slot (mm)open area (%)
0,54,20
0,75,90
1,08,40
1,512,70
2,016,90
2,521,20
3,025,40

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Junction of the bars

Junction for welding head-to-head with a caulking tool

Junction for welding with collar

Junction for welding with bolt-on collar DIN 4922-1

Flanged junction DIN 4922-3

Threaded junction dimensions DIN 4922-2 TR ISO, API type, GAS

 

GTSBridge Filters
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U-pvc filters for wells

The filters are obtained from standpipe piezometers on which slots are made perpendicular to their axis using disk cutters; the width of the cuts (slots) allows light through and can be configured according to the granulometric curve.

The amount and arrangement of the lights on the filter wall is designed to maintain good mechanical resistance.

Slot (mm)0,30,50,71,01,52,03,0
Open area2,54,56,26,57,69,211,5
ØQQQQQQQ
600,140,250,350,370,430,520,65
750,180,320,440,460,540,650,81
88,90,210,380,520,540,640,770,96
114,00,270,480,670,700,820,991,23
1250,290,530,730,770,891,081,35
1400,330,590,820,861,001,211,52
1600,380,680,930,981,151,391,73
1700,400,720,991,041,221,471,84
1800,420,761,051,101,291,561,95
2000,470,851,171,221,431,732,17
2250,530,951,311,381,611,952,44
2500,591,061,461,531,792,172,71
2800,661,191,641,712,002,433,03
3150,741,341,841,932,262,733,41
3300,781,401,932,022,362,863,57
4000,941,702,342,452,863,474,33
5001,182,122,923,063,584,335,42
6301,482,673,683,864,515,466,82

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Benefits

High corrosion resistance
High durability
Adaptability to the granulometric curve

GTSU-pvc filters for wells
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